Ikhefu ngokuzenzekelayo kunye neempawu zayo. I-Multi-spindle lathe ikhefu ngokuzenzekelayo nge-CNC. Ukukhutshwa nokucwangciswa kwamalungu kwizithayithi ezizenzekelayo

I-lathe ngumshishini okhethekileyo, ukucwangciswa kwamalungu apho kwenziwa ngaphandle kokuthatha inxaxheba yomsebenzi. Kuyafaneleka ukuba izixhobo zolu hlobo zibiza ngaphezu kokuqhelekileyo. Nangona kunjalo, ekusebenziseni kuthathwa njengento elula. Yonke imisebenzi kwezo matshini zenziwe kwimodi yokuzenzekelayo. Umqeshwa ulandela kuphela ukulayishwa kweebhanki kwaye wenza ulawulo oluphezulu lwezakhiwo ezenziwe.

Iintlobo zezixhobo zamashishini

Zininzi iintlobo zezixhobo ezinjalo. Ukuveliswa kweenkcukacha kungenziwa kwi-one-spindle okanye kwi-multi-spindle-tools tools. Izakhiwo, ziyahlukahlukana. Ukwahlukana kuphela kukuba kwizinto ezifana nezixhobo zokuhamba ngokuzenzekelayo, ukujika kuqhutyelwa kusetyenziswa kuphela esinye isixhobo sokusebenza. Kukho ezininzi kwi-design of machines-spindle machines. Ngoluhlobo lwamaqela atyunjiweyo, zonke iilati zihlukaniswe zibe:

• Ukusika;

• ICarrousel;

• Lobotocaric;

• Ukutshintshwa kwemali;

• I-lathe-turret;

• Ukuguquka kwexesha elide.

Imishini yokusika isetshenziselwa zonke iintlobo zokuguqula izinto, imishini yeerousel yokuqwalasela iibhola ezinkulu. Oomatshini ozenzekelayo baseLokotokarnye basetyenziselwa ukugawula iimveliso zecyindrical, frontal and conical. Izixhobo zokuhlawula zisetyenziselwa ukufaka imbossing. Ukusetyenziswa koomatshini be-lathe-turret kusetyenziswe ukwenza iindawo ezinobunzima. Ngokumalunga noko umatshini owenziwe kwinqanaba elide kunye neyiphi impawu yoyilo lwabo, kuzo zonke iinkcukacha, siza kuthetha ngezansi.

Injongo yeengcingo ezizenzekelayo

Njengoko oomatshini abaqhelekileyo, olu hlobo lwezixhobo luvelisa imisebenzi enjengale:

• Ukujika kwe-longitudinal kwe-cylindrical kunye ne-surface;

• Ukucwangciswa kweengqiqo zangaphandle;

• Ukunquma ama-grooves, ukucwangciswa kweziphelo kunye nezikhokelo;

• Imingxuma ebhotela;

• Ukuqhuba;

• Ukusika;

• Ukunyanga;

• Ukutyumba okufakwe.

Iinkalo eziqhelekileyo zakhiwo

Zonke iilati kunye ne-semiautomatic machines, njengamashishini aqhelekileyo, zenzelwe ukususa iindawo ezithile zomsebenzi xa zijikeleza ezi zilandelayo. Ngoyilo, iintlobo ezahlukeneyo zezixhobo ziyakwazi ukuhluka kakhulu. Nangona kunjalo, iimpawu eziphambili zeentlobo ezininzi ziqhelekileyo. Ukuyila kwanoma yiphina i-lathe ibandakanya: isakhelo, ngaphambili kunye nomsila, isithuthi. Olu hlobo lusetyenziswe ukuba lubambe isixhobo kwaye luyifake kwisikhokelo esifunileyo. Uxanduva lwelo nkqubo yindlela ekhethekileyo yofakelo.

Kwi-headstock yezixhobo ezifana nomatshini wokuzenzekelayo, u- spindle kunye nendlela yokutshintsha isantya. Ichaneke ngokuqinisekileyo, njengoko inokubangela ukuba izibilini zihanjiswe kumsebenzi kunye nokunciphisa umgangatho wenxalenye ephelileyo. Ukugxininisa kwisihloko sekhanda kusekwe kwiibhere kwaye kuxhotywe ngezixhobo zokuqhawula ezikhethekileyo (iingubo okanye i-cartridges). Ishukumo, iqhutywe kwinqwelo ehlukile yombane ngebhokisi lebhokisi.

I-lathe kwi-lathe ingasetyenziselwa ngokuhlukileyo (inverted, ene-V, iflethi). Kufumene le nto yokwakha kufuneka ibe nechanileyo ngokunokwenzeka. Naluphi na ukuphambuka kukhokelela ekunciphiseni okukhulu kumgangatho weemveliso ezifakwe.

I-tailstock isetyenziselwa ukugcina iibhentshi ezinde ngexesha lokujika. Ngokuqhelekileyo kufakwe etafileni kwaye icwangciswe kwindawo ekulungele ukuveliswa kweenkcukacha.

Iingcingo zingenziwa ngokuzenzekelayo usebenzisa umlawuli okanye umlawuli womatshini. Kusuka kumashishini e-CNC alula, olu hlobo lwezixhobo luye lwahlukelwa kukuba iifom zenziwa ngokuzenzekelayo kwimeko. I-CNC loo matshini ingaxhotyiswa.

Umehluko phakathi koomatshini ozenzekelayo kunye noomatshini abaqhelekileyo

Imisebenzi ngoomatshini bala hlobo, ngoko ke, inokukwenziwa ngokufanayo kwizinto zokusebenza ezilula. Umehluko lukho kwinto yokuba ukuguqulwa kwamalungu kumatshini ozenzekelayo kuqhutyelwa ngokwemiqathango eqiniweyo. Ngomshini oqhelekileyo, umqeshwa, emva kokugqiba imveliso yecandelo enye, unokuqalisa ngokukhawuleza enye. Ngomatshini ozenzekelayo, ukulungiswa kwamamamitha kuthatha iiyure eziliqela, kwaye ukulungelelaniswa kweentsuku eziliqela.

Ububanzi bokusetyenziswa

Amashishini e-lathe anemveliso eninzi kunezo matshini eziqhelekileyo. Ekubeni ukuphindaphinda ngokuphindaphindiweyo kukhokelela ekulahlekelweni kwexesha lokuvelisa, esi sixhobo sisoloko sisetyenziswa kwimveliso enkulu. Ukongeza, ekubeni izixhobo ezinjalo zibiza kakhulu, kuyacetyiswa ukuba ukuyisebenzise kuphela xa kuyimfuneko ukuvelisa iindawo ezinobunzima obubunzima kunye nenani elikhulu lokuguquka. Ngokuqhelekileyo kumashishini basebenzisa oomatshini abazikhethekileyo bale ndlela, eyenzelwe ukuveliswa kwecandelo elinye okanye iqela lemveliso.

Multi-spindle automata

Olu hlobo lokuguqula izixhobo ezizenzekelayo lusetyenziswa kumashishini ekuveliseni ubuninzi beemeko ezahlukeneyo kunye nobukhulu. Loo matshini ahluke kwi-single-spindle, esetyenziselwa ukuveliswa kweemveliso ezifanayo. Kukho iintlobo ezimbini ze-automata enjalo:

• I-Horizontal . Inzuzo enkulu yezo matshini zikulungele ukulayisha izinto eziluhlaza. Ngako oko, zisetyenziselwa ukutya okuqhubekayo kwentonga.

• Iimpawu . Ubuncedo bezinto ezininzi ze-spindle zoluhlu zibhekwa njengezinto ezincinci. Iindawo kwindawo yokusetyenziswa kwezixhobo zolu hlobo ayithathi kakhulu.

I-multiple-spindle lathe ingasetyenziswa ngamanye amaxesha kwimveliso emancinci. Kodwa kuphela xa ixhotywe ngeCCC.

Oomatshini bokujika

Izixhobo zolu hlobo sele zithandwa kakhulu. Imishini yokuguqula i-longitudinal isetyenziselwa ukwenza iincinci ezincinci zesimo esiyinkimbinkimbi. Isici esicacileyo sokwakhiwa kwawo kubakho inhloko yentambo ehambayo. Uhlobo lokubethelwa kwile mishini lusetshenzisiweyo. I-counter-spindle kumashishini ajika ajikelezayo aphakanyiswe kwizikhokelo eziphezulu ezichanekileyo .

Isici soshishino lwale mveliso, phakathi kwezinye izinto, zilinganisani. Ummandla womsebenzi awunjalo kakhulu kubo. Oomatshini ozenzekelayo balolu hlobo basebenza ngokukhawuleza kakhulu.

I-lathe yokuzenzekelayo i-lathe ingasetyenziselwa kokuveliswa kwemveliso yesibini kunye nokuveliswa kwee-serial zeenxalenye. Ngokuqhelekileyo, olu hlobo lwezixhobo lusetyenziswe kuma-optical, electrical and making making industries. Abakwa-Cutters kumashishini anjalo bafakwe kwiinkampani zokuhamba kwaye bahamba kuphela kwinqanaba elincinane. Kulo mveliso, kusetyenziswe imishini yokuguqula i-longitudinal, zombini kunye ne-multi-spindle.

I-Lathe i-lathe yokuzenzekelayo yenzelwe ukwenza imisebenzi efana nale:

• Amanyathelo okuhla;

• Grooving kunye needes;

• Ukuqhawula izimbobo ezingenanto;

• Ukucwangciswa kwezakhiwo ezimiweyo;

• Ukusika ukucoca ngaphakathi nangaphandle;

• Ukuthunyelwa kwemingxuma;

• Ukulungiswa kweendawo zangaphandle;

• Ukuhlawula iiplines kwi-screws;

• Ukuqhuba.

Ukuqhutyelwa koomatshini balalo hlobo kungaphathwa ngeendlela ezahlukeneyo: i-conical, i-cylindrical, ihambile, njl. Ukwandisa amathuba oomatshini bokuguqula i-longitudinal, kusetyenziswa izixhobo ezongezelelweyo. Ngokomzekelo, ukusetyenziswa kwezibambiso zokudlulisa kunokunciphisa ukugqoka kwiikhamera kunye nabaqhubi bee-pushers.

Iimpawu zobunji bomatshini bokujika

Intloko yentloko yolu matshini ifakwe kwisicwangciso esiphezulu sesakhelo. Ngaphambi kokuba kukho isicacu esicacileyo kuyo, eyenzelwe ukufaka izixhobo ezongezelelweyo. Ngaphezulu kwendiza yayo kukho inkxaso yecala, kwaye ngasemva - isitofu sokuqhawula. Ukulawulwa kwezixhobo ezinjalo, njengengxube yexesha elide, kwenziwa ngenkqubo yeekhamera kunye neenkhamera ezitshintshile kwisakhelo.

Eziyinzuzo

Iintlobo zamashishini oguqula i-longitudinal ngokuyinhloko zibandakanya ukuba:

• Ubungeniso bokufumana izinto ezibunjiweyo kunye nemizobo usebenzisa i-prismatic incisors;

• Ubungakanani obuphezulu bomgangatho weemveliso ezigqityiweyo;

• Inokwenzeka yokukhwela zombini kunye ne-axis yenxalenye kunye nayo;

• Ubunokwenzeka bokukhupha amadijithi amancinci, iimpawu kunye neeleta.

Ukupakisha kweengxenye kwiindawo zolu hlobo zingenziwa ngokuchanileyo ngokuchanekileyo.

Umgaqo wokusebenza

Ngethuba lokucwangciswa kwezinto ezibonakalayo, loo mishini ayiniki nje ukunyakaza okujikelezayo, kokubili okuqhelekileyo kunye nokuqhubekayo, kunye ne-axis. Abaqheki ngokwaloo zixhobo, njengemivalo ye-lathe, ukujika kwexesha elide, bahamba kuphela nge-perpendicular to the rod. Imikhosi ye-radial evela ngexesha lokucubungula iyabonwa yi-lunette. Oku kukuvumela ukuba uphelise zonke iintlobo zeentshukumo kunye neziphene kwaye, ngokufanelekileyo, uqinisekise ukuchaneka okuphezulu kokusebenza.

Umjikelezo wokunyakaza kwetloko kunye nezixhobo kumatshini oomatshini wokuguquka kwexesha elide lichazwa ngamamamera abanjwe ngqo kule nxalenye ethile. Ezi zilandelayo ziphakanyisiwe kwi-shaft ekhethekileyo, inani leenqubhiso ezinokuthi zitshintshwe, nangona isantya sokuthi singatshintshi.

Ukunikezelwa koomatshini bokujika

Oomatshini balolu hlobo balula ukusebenza. Nangona kunjalo, bafuna unonophelo oluthile. Umzekelo, ukwenzela ukuba inkqubo yokupholisa isebenze ngokufanelekileyo, kufuneka iguqule ngokuthe rhoqo ioli. Kukwacetyiswa ukuba uhlambe ibhedi yamanzi ngenyanga. Uyilo lwenkqubo yokupholisa luquka uluhlu, olufanele luhlambuluke ngexesha elifanayo. Landela ezi ngcebiso kufuneka zibe. Ukulungiswa kwe-lathe yoshishino elibizayo.

Oomatshini beCCC

Njengoko sele kuthethwe ngazo, oomatshini abenzelwe ukuveliswa kweenxalenye zetsimbi banokongezwa ukuba baxhotyiswe nge-CNC. Iinkqubo ezinjalo zolawulo ziqhelekileyo zisetyenziselwa ukuba i-lathe yenzelwe ukuvelisa iinxalenye kwimveliso ye-serial okanye encinane. Isofthiwe esisetyenziswe kwi- CNC ivumela:

• Ukuzenzekelayo inkqubo yokucwangcisa;

• Ukuphucula umgangatho weengxenye ezicwangcisiweyo;

• Ukunciphisa ngokukhawuleza ixesha lokumisela lomatshini.

Zonke iindidi zokuqhuba kunye nabaguquleli kwi-CNC zisetyenziselwa idijithali. Bamele ama-motors kagesi asebenzayo ukususela ekukhoyo okwangoku okanye ukusuka ngoku ngokuthe ngqo. Kulo mzobo wesicatshulwa somatshini, iisenzi ezikhethekileyo zakhiwa ngokusebenzisa i-CNC. Isixhobo sokusebenza kwiimishini ezixhotyiswe nge-CNC sisetyenziswe ngokukhawuleza kangangoko kunokwenzeka, kuba zisebenza ngokukhawuleza kakhulu kunye nemveliso. Ukwakhiwa kwesiseko soo matshini kufuneka kube nzima kakhulu.

Umatshini wokujika ojikelezayo ohamba phambili ngokulawula kwamanani

Ngokwenene, isofthiwe yeenombolo ngokwazo ayikho enye inkqubo yecomputer eneefayile ezizodwa ezifakwe kuso, ezilawula ukuqhuba komshini. Ngokuqhelekileyo izixhobo eziqhelekileyo zoshishino ezizenzekelayo ezixhotyiswe ngeCCC zilandelayo:

• Isixhobo;

• Inkqubo yokupholisa;

• Ukungqinelani;

• Ukukhanyisa indawo yomsebenzi;

• Inzwa yokulahla iinxalenye ezicutshungulwayo;

• Ukutshintsha kwebhasi;

• Isixhobo esikhethekileyo esenzelwe ukwamukelwa kweemveliso ezigqityiweyo;

• Izixhobo zokuguquka kwangaphandle nangaphakathi;

• Izixhobo zangaphambili kunye nezixhobo zokuqhuba;

• Inkqubo yeCCC ngokwayo.

Iinguqu ezilula ezihamba phambili zijikeleza ngaphandle kwe-CNC zisetyenziselwa ukusetyenziswa kwamanani amaninzi eentlobo zeentlobo ezincinane, amaninzi amaninzi amancinane kunye namancinci amacandelo, ubunzima obunzima. Ezi zihlandlo zidla ngokuba njengezakhi zokwakhiwa kwezixhobo zonyango kunye neelabhoratri zanamhlanje, i-electronics, iwashi, njl.

Ukufakwa kwe-CNC kumashishini anjalo kunokuvelisa inani elikhulu lemveliso, kodwa alifani, kodwa ngeendlela ezahlukeneyo (oko kukuthi, kwiibhetshana ezincinci). Oomatshini oqhelekileyo oqhelekileyo bavame ukulungiswa ukuvelisa inxalenye ethile kunye kanye kuphela. Ingongoma kukuba i-mechanical "reprogramming" yezixhobo zolu hlobo, njengoko sele zikhankanywe - inkqubo inzima kakhulu kwaye idla ixesha. Ukuma ngaphandle kwemveliso ngexesha lokulungiswa kwakhona kuchaphazela kakhulu inzuzo yayo. Ngoko ke, ukusebenzisa oomatshini abaqhelekileyo ukwenzela ukuveliswa kwamabhakethi amancinci ezinxalenye zobunjwa ezahlukeneyo kuthathwa njengento engabalulekanga.

Ukufakwa kwe-CNC kunceda ukuyicombulula le ngxaki kwaye idibanise neenzuzo zomatshini kunye nokwenzeka kokwandisa uluhlu lwemveliso eyenziweyo. Ukuba unenkqubo yolawulo lweprogram kumatshini wakho, unokuyibuyisela ngokukhawuleza ngokukhawuleza. Ngokomzekelo, utshintsho lwefayile yokusika lwenziwa ngqo kumatshini ngokwawo ngaphandle kokususa umnini. Ukutshintsha ijubane elifanayo kwezixhobo kunye nomyalelo womsebenzi wabo, kufuneka ufune ukungena kwiifayile ezithile kwiinkqubo ze-CNC.

Ukuveliswa kweenxalenye kwi-CNC ukuguqula iilati: izixhobo

Ukuthatha inxaxheba komsebenzi ekusebenziseni oomatshini balolu hlobo kuncitshisiwe. Konke okufunekayo kwiingcali kukujonga ukusetyenziswa okungaphazamiseki kwezixhobo. Kakade, umgangatho weemveliso kule ndawo ngokuxhomekeke ngqo kukuchaneka kwezicwangciso zomatshini. Ngoko ke, iiprogram zeNC kufuneka zibe nengqiqo ngendlela enokwenzeka ngayo.

Umsebenzi oyintloko walezo zakhiwo apho izixhobo ezinjalo zisetyenzisiweyo, njenge-lathe ne-CNC yokujika kwexesha elide, ukukhutshwa kweengxenye kunye neeparitha ezichanekileyo kunye neendleko eziphantsi. Iindonga ezisetyenziswe njengento eluhlaza kumashishini anjalo zihlala zinesimo sejometri esingaqinisekisiweyo (nokuba zilinganiswe). Kule meko, zonke iimpazamo kunye nokungalungiswanga kuya kutshintshwa kalula kwiqendu eligqityiweyo. Emva kwakho konke, ukuguqula ngokukhawuleza isikhundla sabo okanye isantya sokujikeleza ngaphandle kokuthatha inxaxheba kwindoda, izixhobo zokusebenza, okwenene, akunako. Olu hlobo lokusika oomatshini lubizwa ngokuthi "ukuzalwa" kwaye yingxaki ebalulekileyo yabaprojekthi bezobugcisa. Ngokuqhelekileyo ixazululwe ngokunciphisa ijubane leendlela zokupakisha kunye nobude obude. Yiyiphi indlela, ekhokelela ekunyuseni kwindleko yemveliso ngenxa yeendleko zonyuka kwangexesha.

Okwangoku, unako ukurhoxisa "ubuncwane" kunye nokulahlekelwa okuncinci, usebenzisa iiprogram ezikhethekileyo zeNCC ezisetyenziswayo, eziphuhliswe ngokuqwalasela iimpawu ezinamandla zenkqubo yokucwangcisa eyibekayo. Ukusetyenziswa kwabo kukuvumela ukuba unike imo yeyona ndlela echanekileyo yokusika kunye nokunciphisa ukulahleka kwexesha ngaphezulu kwexesha eliphindwe kabini.

Iimpawu eziphambili

Ngaloo ndlela, utshintsho oluchanekileyo lomatshini wokuguqula ixesha elide kunye nokusetyenziswa kweenkqubo ze-CNC kwenza ukuba kwenziwe ukuveliswa kwamacandelo amancinci njengendlela enokusebenza ngempumelelo. Kodwa kunjalo, kuphela ukuba izixhobo ngokwazo zingumgangatho ophezulu. Ukulungiswa koomatshini bokujika obude kunye ne-CNC kunzima, kubiza kwaye kudla ixesha. Ngoko ke, ukhetho lwamashishini anjalo luyimashishini enzulu kwaye enoxanduva.

Xa uthengisa izixhobo ezifana nomatshini wokuzenzekelayo, okokuqala kufuneka uqaphele umenzi walo. Ukuhlaziywa okulungileyo kufanelwe, umzekelo, oomatshini abajikelezayo bexesha elide bejika kunye ne-CNC yale mikhiqizo elandelayo:

• Uchungechunge lweTornos lwe-MultiSwiss.

• LA155F30.

• HJM SQC38.

Tornos oomatshini ozenzekelayo

Iintlobo zemishini ye-MultiSwiss, okokuqala, umveliso ophezulu kunye nokwakhiwa okulula. I-multi-spindle ngokukhenketha ngokuzenzekelayo nge-CNC Tornos kulula kakhulu kwaye ihlaziywa ngokukhawuleza kwaye ihlengahlengiswe. Ukuze usebenze kumatshini onjalo, akudingeki ukuba ube yingcali kwiinkampani ezininzi. Ulawulo lwenziwa ngokupheleleyo kwi-CNC. Impawu zobugcisa boomatshini balo mgca ziboniswa etafileni.

Parameter	Nentsingiselo
Inani labanikazi bezixhobo	7 iipcs.
I-Max. I diameter yentonga	14 mm
Ubude obude bomsebenzi	40 mm
Inani leentshukumo	6 amaqhosha.
Isantya sokujikeleza esiphezulu se-spindle	8000 rpm
Ukusetyenziswa kwamandla	5.6 kW
Ixhamli elikhulu	7.5 uNm
Inani leentshukumo	1 pc.
Isantya esiphezulu sokujikeleza kwesigxina	8000 rpm
Amandla okuphambana	5 kW
CNC	Fanuc
Umzimba wo bunzima	7000 kg
Ubukhulu	1440x5920x2120 mm

Iimodeli LA155F30

Iingcingo ezizenzekelayo zoluhlu oluthathu zolu hlobo lusekliniki yokuchaneka "B". Iinjongo eziphambili zoomatshini LA155F30 zinokuthenjwa kunye nobomi benkonzo ende. Nangemva kwexesha elide lokusetyenziswa, olu matshini likuvumela ukuba uqhube iinkqubo ngokuchaneka okukhulu. Ukongezelela, oomatshini be-LA155F30 bahluke ngeendleko eziphezulu kunye nokugcinwa.

Iimpawu zale mishini yile mishini yile:

• I diameter ye-bar min min / max - 6/16 mm;

• Ubude obukhulu bomkhiqizo ngu-160 mm;

• Ijubane lokujikeleza le-spindle eliphambili li-80-8000 rpm;

• Amandla kagesi kagesi - 5.5 kW;

• Ubunzima bomshini - 2270 kg;

• Ubukhulu kunye neziqhotyoshelweyo - 5600x900x1720 mm.

Izixhobo zamashishini HJM SQC38

I-latch-automatic spindle lathe yale nqaku iqinisekisa kwakhona ukuchaneka kokuchaneka kwezinto. Esi sixhobo senzelwe ukuchithwa kwezantya eziphezulu (ii-longitudinal turning and milling). Ngezantsi zizinto zezobugcisa zeHJM SQC38.

Parameter	Nentsingiselo
Inani lamathuluzi amandla	6 amaqhosha.
I-Max. I diameter yentonga	38 mm
Ubude obude bomkhiqizo	210 mm
Isantya sokujikeleza kwesitya samandla	4000 rpm
Ukuphindaphinda kwindoda	8000 rpm
Umzimba wo bunzima	4500 kg
Ubukhulu	2100x1450x1700 mm

Isiphelo

Ngaloo ndlela, i-CNC yanamhlanje ijika i-laths ilula kakhulu, ivelise kwaye iimeko ezininzi zithembeke. Into ebaluleke kakhulu ekusebenzeni kwayo kukusebenzisa isofthiwe ecingayo. Oku kuya kukwandisa inzuzo yomveliso kwaye kuveliswe iimveliso eziphezulu eziphezulu.