I-Granulator yokutya kwendlu

I-granulator yendlu exutywayo yefowuni ingaba ngumncedisi obalaseleyo ekulawuleni kwendlu. Kwaye unokwenza ngokwakho, okuya kukunceda kakhulu, kuba izixhobo zokuvelisa imveliso ziyamangalisa kakhulu. Ukuzimela okuzimeleyo kwezixhobo ezikhankanyiweyo kunenzuzo nangenxa yesizathu sokuthi kulungelelaniso lwangasese kuya kubakho ukucwangcisa ubuninzi obungabalulekanga bokutya, apho kungekho mfuneko yokuthenga izixhobo zemveliso yombane.

Iimpawu zokwakha izityalo

I-granulator yendlu yefowuni edibeneyo ngokubonakalayo ifana nesitsha sokubakho kwimiba ethile. Ukuba i-matrix cylindrical, ifom ye-drum perforated, eneenkcukacha zokujikeleza. Ngokukhawuleza xa umxhesho ogqityiweyo ungena kwingqungquthela, kuboniswe kubaxhasi, abafakela ukubunjwa kwiimingxuma ezikwidrama. Ezi zimbobo zibizwa ngokuba ngamajelo eendaba. Ngaphandle, iigranules ezidlulileyo kwi-compact zinqunywe ngamacu.

Inkcazo ye matrice

I-matrix ephathekayo yidiski ephakamileyo kakuhle kwi-shaft. Inkqubo yokwenza i-granulation iyafana neyasetyenziselwa ukusetyenziswa kwezixhobo zokusebenza, ezinomthamo we-cylindrical. Ngaphambi kokuba wenze i-granulator kwisondlo sakho, uyacetyiswa ukuba uthenge i-matrix evezwe kumveliso. Eli candelo lezixhobo lifunyaniswa njengenxalenye yecandelo lezinto eziphathekayo zolu hlobo. Izixhobo ziqhutyelwa ngumncinci, kunye nombane wamandla enegunya elilingana ne-15 kW okanye ngaphezulu. I-matrix ingagqitywa kwi-shaft ephilileyo. Kwiloyilo, kuyimfuneko ukubandakanya ikhonkco ejoliswe kwizinto ezibonakalayo ezingena ekusebenziseni. Ukongeza, uzakufuna iimpahla eziyimfuneko kwiipeliti ezigqityiweyo.

Inkqubo yokulungiselela

Ukuze usebenzise kakuhle izixhobo ezichazwe, kuyimfuneko ukulungiselela zonke izixhobo kunye nezinto ezifunekayo emsebenzini, kwaye uzifundele ngemigaqo yokwenza umsebenzi. Ngaloo ndlela, umsebenzi awukwazi ukwenziwa ngokuchanekileyo, ukuba awunakulungiswa:

• Ikhonkco yensimbi;
• I-Linen yensimbi ephezulu;
• I-shaft rotation;
• Matrix;
• Umbane;
• Umshini wokususa;
• Izinto zokuzila.

Emva kokuba unako ukulungiselela isethi efanelekileyo yamathuluzi, ungaqalisa umsebenzi ekuveliseni izixhobo.

Inkqubo yokuvelisa

Ukuze kuveliswe umzi wegill werill, kufuneka kubonelele umbhede ozinzile noluthembekileyo. Ekuhambeni komsebenzi, kuya kubakho ukunqumla ikhonkco yentsimbi, kwaye ke ukudibanisa izinto ezithile ngokuluthwa. Njengoko isiseko sezixhobo ibhokisi. Ukuveliswa kwayo kwenziwe ngama-welding elements pre-cut from cloth. Ngethuba lomsebenzi, kubalulekile ukusetyenziswa ngaphezulu kwebhokisi elapha ngasentla. Kule nxalenye kuyimfuneko ukwenza umngxuma, ububanzi bawo obulinganayo nemilinganiselo ye-matrix ethengwe ngaphambili. Ukuze ulayishe izinto ezibonakalayo ezikhuniweyo, kubalulekile ukusebenzisa le mgobo.

Sebenza nge sinyithi

Ukwenza i-pelletizer kwisondlo sekhaya ngezandla zomntu, isinyathelo esilandelayo kukuba wenze ukusetyenziswa kwephepha leshidi. Ekuqaleni kuyimfuneko ukusika umsebenzi, ububanzi obuyi-10 cm. Kule mfuneko kubalulekile ukuba wenze umtya oza kulala kwibala. Isalathisi kufuneka simiswe ngendlela yomshini wokuhambisa. Ngaphantsi kwebhokisi kufuneka wenze imingxuma, eyincedo ekufakeni i-shaft rotation. Ukuze iigranules ezigqityiweyo zikwazi ukuphuma, umgodi kufuneka ulungele ubuso obusemva, omele ube nomfanekiso wesikwere. Kuya kuthatha i-design kunye ne-tray, eyenziwe ingenanto ngaphandle kweshidi lensimbi. Eli nqaku kufuneka libe lincinci, kwaye kufuneka liqiniswe kwimbobo yesikwere.

Iimpawu zendibano yesakhiwo

I-granulator yefowuni edibeneyo ingaveliswa ngumlimi wabucala ngokuzimeleyo, kuphela ke yonke imithetho yomsebenzi kufuneka ibonwe. Ngaloo ndlela, xa kukho imfuneko yokukhupha i-shaft rotation ye-matrix, kufuneka uwathathe indawo ebhokisini, kwaye usebenzise nut njengendlela yokuzila. I-matrix kwi-shaft kufuneka icwangciswe ukwenzela ukuba umda ophezulu webhokisi ekhethiweyo kunye nomgangatho we-matrix usezingeni elifanayo. Ibhokisi kufuneka iphakanyiswe kwisakhelo kwaye ilungise yonke into, isebenzisa amabhontshi kunye namantongomane oku. Emva koko, ungaqala ukufaka imoto yombane, indawo yokufakela kwayo - isakhelo. I-shaft ye-matrix kunye ne-shaft ixhunyezwe ngumbane wokuhambisa. Ukuze wenze kube lula ukuba i-pelletizer ilale, kuyimfuneko ukufakela intsimbi, ekhoyo ekuvukeni okuphezulu kwegobolondo. Ukuze wenze oko, kufuneka ulungiselele ityhu inokuthi isuse phantsi. I-mini-granulator yomxube oxubekileyo kufuneka unikezwe nge-roller ngeigesi, ephakanyiswayo ekufeni. Kwinqanaba elilandelayo, inkosi iyenze loo nto. Kule nto sinokucinga ukuba izixhobo zilungele ukusetshenziswa.

Ukwenza i-granulator nge-matrix eyenziwe ngokwayo

Ukuba ungobugcisa bendoda abafuna ukwenza i-matrix kwi-granulator yabo eyakhelwe kuyo, kuyimfuneko ukuqala inkqubo ngale ndlela. Kwixesha lokuqhuba loo msebenzi, kuyimfuneko ukukhetha i-rollers ye-rollers. Ekuqaleni, kuyafaneleka ukuthenga i-disc kunye nobubanzi be-20 mm, ungasebenzisa le diski, eneparitha yamandla ngakumbi. Kodwa malunga nobubanzi be disk, kunokuba nantoni na. Kodwa ngaphambi koko, kufuneka ukwazi ukuba i disk enkulu iya kunika ukusebenza okuphezulu. Ngaloo ndlela, ukuba kuyimfuneko ukufumana u-300 kg wepellets ngaphakathi kweyure, kufuneka ukhethe umthamo onobubanzi obuyi-50 cm, ngelixa amandla ombane akufanele abe ngaphantsi kwama-25 kW. Ukuba unesisombululo esaneleyo sokusebenza okuncinci, ke ungasebenzisa i-matrix ububanzi bayo abudluli kwi-30 cm.

Ukuvelisa iMatrix

Ukuba ufuna i-pelletizer yokutya kwendlu, i-Ukraine, ukuba ichane ngakumbi, iimarike zayo zeempahla ezihambelanayo, zinikeza izixhobo ezifanayo ukuthengiswa. Kodwa ukuba unqumle ukwenza ukufakela ngokwakho, koko kuyimfuneko ukulinganisa iiparamitha zecandelo le-shaft reducer, oku kuya kukuvumela ukuba wenze imingxuma, sebenzisa umgobo kulo mzekelo, kwaye ubeke umda phakathi kwidisk, ubeke ubungakanani obuhambelana nemimiselo echazwe ngaphambili. Ukuze uqinisekise ukufika ngokukhawuleza, kufuneka wenze i-groove. Ukuze izinto ezibonakalayo zicinywe kwaye zisuswe ngokuchanekileyo, imingxuma kufuneka yenziwe ngendlela yekona.

Umzobo we-granulator wokugaya kufuneka ulungiswe kwangaphambili, oku kuya kunceda ukuphepha iimpazamo. Iigesi kunye ne-roller ye-rink ebanzi kufuneka zilingane nomphezulu we-matrix. Iigesi zifakwa kwi-shaft. Ukusebenzisa i-clutch, i-shaft eneemigodi isetyenziswe ngokulandelelana kwi-axis ye-shaft reducer.

Ukwenza ityala

Izigulisi zogulisa ezenziwe ngamanzi ziqukethe umzimba. Kule meko, kukhethwa ukuba wenze le nto ngefayili. Ungasebenzisa ibhobho okanye ishidi lensimbi. Kunconywa ukuba wenze umzi womzimba. Ingxenye ephezulu ilayishwe ngezinto ezibonakalayo, ezingena kwinxalenye engezantsi. Ngomngxuma kwi-tray, izinto ziya kuthululela kwisitya.

Ububanzi bendlu kufuneka benziwe ukuba i-matrix ijikeleze kwindawo ephezulu ngokukhululekile, kodwa kuyimfuneko ukwenza i-groove phakathi kwodonga kunye ne-matrix encinci. Endaweni engezantsi yelilinda, yenza imbobo yesikwere kwaye ufake ifayile.

Ukusebenzisa i-clutch kunye neebhere, kwindawo engezantsi yezindlu kuyimfuneko ukulungisa i-shaft reduction. Kuzo zombini izixhobo kuyimfuneko ukuqinisa iindlebe, ezifunekayo ukuxubusha iinxalenye zomzimba ngamabhotshi. Lo mbono kulula ukuyicoca. Kwimeko apho kufuneka ukhuphule i-rollers kunye ne-matrix.